ENCY Hyper user manual
  • ENCY Hyper user manual
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    • ENCY Hyper user manual
    • Introduction to ENCY Hyper
    • License activation
    • Home page
      • Project library
    • System's main window
      • Mode panel
        • Cell Mode
        • Parts Mode
        • Programming Mode
          • The navigation for robot movement in space
        • Run Mode
      • Main menu

    Programming Mode

    Programming mode with arrows identifying the program structure tree, calculation buttons, control panel, and simulation slider

    Application Area:

    Programming Mode represents the pivotal operational environment in which theoretical plans are executed and robotic systems become operational. It functions as a multifaceted control center—a dedicated workspace for automation management and system configuration.

    In Programming Mode, the Control Panel shifts to the right side of the screen and the Program Structure Tree is added.

    Buttons for calculate the trajectory.

    Quick calculation button. Calculates the trajectory without considering the checkboxes in collision avoidance commands.

    Safe Path button. Computes trajectory with collision avoidance — only for commands where the flag is enabled.

    Slider for simulation.

    Simulate trajectory (speed controlled by slider).

    Collision detection

    Collision detection helps identify collisions between mechanisms and objects in your project. To enable it, open Project settings > Main > Simulation and turn on the Collision detection toggle.

    Simulation settings with the Collision detection toggle outlined

    After you enable this option, ENCY Hyper builds a collision model for your project. A progress indicator appears at the top of the screen. Wait for the model to finish building before checking for collisions.

    Collision model creation progress indicator

    Once the model is ready, simulate the robot movements to check where collisions may occur between mechanisms and objects. Colliding components are highlighted in red in the graphics window, as shown below.

    Programming Mode showing colliding components highlighted in red

    The Program Structure Tree consists of:

    Buttons:

    Add a command. Allows you to add basic commands. Add command button with the plus sign highlighted

    Clear. To clear all commands and restart from the initial state. Clear program menu item

    Creates a Group. Commands can be organized into groups. Once created, a group can be copied, and the tray assignments for all commands in the group can be modified collectively. Efficient handling of repetitive tasks across multiple trays. Create group button

    Commands:

    Start . Set robot initial position. The Control Panel features navigation for robot movement in space. See more

    End . Set robot final position. The Control Panel features navigation for robot movement in space. See more

    MOVE . Place robot at target position.

    Click here to expand..

    Consists of:

    List of Robot Positions. Remembers the robot’s position. You can assign a name to this position to use it again. The assigned name will be displayed in the robot’s programming tree structure.

    To add a new position, select Custom Positions and move the robot, then save the setting.

    MOVE command with the saved cnc position

    Avoid collisions. Allows calculating a safe trajectory for this movement.

    If you run the project using the quick calculation button, this checkbox will be ignored.

    Quick calculation button

    When using the Safe Path button, it automatically calculates a collision‑avoidant trajectory if this option is enabled for the specific movement. The trajectory calculation will take longer.

    images/download/thumbnails/150697525/image2025-12-16_12-17-21.png

    Linear movement. Allows linear movement of the robot.

    Robot movement along a curved path Robot movement along a straight path

    Navigation for robot movement in space. Allows moving the robot in space in various ways. See more

    PICK/PLACE. Enables the robot to pick up/place a part.

    Click here to expand..

    Working principles:

    To pick a part, you need to perform a press action on it. The gripper moves to the part’s pickup point. This point was previously defined in the Part mode .

    Robot and parts before a pick operation Robot picking a part from the tray

    To place a part, you need to click on the attachment point in the tray.

    Robot at the destination tray for a place operation

    Consists of:

    The control panel will change depending on the selected mode.

    images/download/thumbnails/150697525/image2025-12-16_15-35-18.png 1. Pick options. This tab contains the main settings for gripping.

    Click here to expand..

    List of points for end effectors. Allows selecting a grip point on the end effector.

    images/download/attachments/150697525/image2025-12-16_12-57-51.png

    Pick/Holder. Robot’s position during gripping / Robot position during part placement.

    Single element. Allows to take either one part or all parts from the tray.

    If you select the entire tray, you will see a template of the sequence for transferring parts from this tray in advance.

    images/download/thumbnails/150697525/image2025-12-16_16-38-22.png

    Strategy. Allows selecting a template for the sequence of part transfer from the tray.

    Spiral from outside.

    images/download/thumbnails/150697525/image2025-12-16_16-42-29.png

    Spiral from inside.

    images/download/thumbnails/150697525/image2025-12-16_16-42-44.png

    Row.

    images/download/thumbnails/150697525/image2025-12-16_16-43-14.png

    Column.

    images/download/attachments/150697525/image2025-12-16_16-43-47.png

    Optimal.

    images/download/thumbnails/150697525/image2025-12-16_16-44-42.png

    Custom. Set pickup/drop‑off order for parts.

    Preferred part. If the tray contains different types of parts (which we have defined in Part mode), this option allows you to specify exactly which ones to take.

    Pick point /Place point. List of hold points. Pick points are defined in Parts mode when specifying a part. You can edit them at any time either in this mode or in Parts mode.

    images/download/attachments/150697525/image2025-12-16_14-32-58.png images/download/attachments/150697525/image2025-12-16_14-34-24.png

    Avoid creases. Prevents axis twisting (robot joint overrotation).

    Skip unreachable points. When this option is activated, the robot will only pick up parts that it can reach. If this option is not activated and the robot cannot reach a part, the program will display an error and wait for the operator.

    images/download/thumbnails/150697525/image2025-12-16_15-35-44.png 2. Reference Point Editor. Allows editing the part’s grip point (if gripping with a gap is required).

    The Control Panel features navigation for robot movement in space. See more

    images/download/thumbnails/150697525/image2025-12-17_12-17-44.png 3. Additional points for collision avoidance. Allows defining additional points or collision‑avoidance strategies between the pick, place, and clearance points.

    Click here to expand..

    Pick.

    Avoid collisions. Handles collision avoidance up to the clearance point.

    Checks. A check is required to verify the sensor. For example, to confirm that the tray has extended. In this case, the program will wait until the sensor sends a signal.

    Reference point

    Before. Allows moving to a specific point prior to part pick/place.

    Avoid collisions. Handles movement from the clearance point to the pick/place point.

    After. Allows moving to a specific point after part pick/place.

    Avoid collisions. Handles movement from the pick/place point to the clearance point.

    Edit. Allows setting a new robot position or editing the existing one.

    images/download/thumbnails/150697525/image2025-12-17_12-16-36.png 4. Clearance. The position the robot moves to prior to gripping the part.

    Click here to expand..

    Simple. Allows creating a simple approach to the grip point.

    Save move distance. The position the robot moves to prior to gripping the part.

    images/download/thumbnails/150697525/image2025-12-16_15-51-18.png

    Safe move direction. Allows specifying the axis along which to approach the grip point. (X+,X- and etc)

    Safe move speed. Allows slowing down the feed rate when approaching the grip point.

    Sub program. Allows creating a complex approach to the grip point (e.g., when the robot needs to retrieve a part from a machine, move to a chip‑blow‑off station, and then place the part).

    In this mode, you can create subroutines consisting of multiple steps (similar to a program tree). To do this, create a command using the «Add a command» button and drag the command not into the main tree, but into the subroutine.

    You can add commands such as MOVE or IO.

    Adding a MOVE command to the approach sub program


    For MOVE commands, an option to move the robot in space is available. See more

    MOVE command settings in the sub program

    IF. Allows looping the program.

    Click here to expand..

    Working principles:

    If the program doesn’t have an IF statement, pick/place is performed for only one part.

    PICK and PLACE program without an IF statement

    If you use an IF statement, it will loop the program. Meanwhile, the program tree shows which blocks the IF command works with (all commands fit into a single block).

    The program works in blocks. In this example, there are 3 blocks.

    Block 1 - PICK: In this case, it looks at the tray and checks whether there is a part inside. Then it picks up the part.

    Block 2 - PLACE: It looks at the second tray and searches for a place to put the part.

    Block 3: - IF: It checks whether the table is empty, and depending on the answer, performs an action for YES or NO.

    images/download/attachments/150697525/if-loop-example-2026-09-16.png images/download/attachments/150697525/image2025-12-17_11-40-4.png

    Consists of:

    IF. The main condition under which the loop executes. This could be a condition such as Table empty or Table is processed.

    TARGET OBJECT. The condition applies only to a specific part.

    YES. What should be done if the condition is true?

    NO. What should be done if the condition is false?

    IO. This is required for managing inputs/outputs (external axes of machines and robots — machine doors, rails, etc.). IO is configured in Project Settings. See more

    Click here to expand..

    Working principles:

    Open Project settings and select IO in the left panel. The settings already contain predefined IO entries. Select an entry, such as Open door, and edit its settings to match your equipment.

    Project settings with predefined IO entries and the Open door settings

    You can also create your own IO entry. Click Add at the bottom of the IO list on the left, then configure the new entry.

    Add button for creating a custom IO entry

    For example, let’s create an Open door cnc command in the settings.

    You can configure any input and output signals. For example, let’s set output 250 to value 60. You also need to select the linked axis from the list and assign a value to it.

    IO output settings with output number 250, value 60, and linked axis parameters

    In the IO window, you can select this action.

    IO Control in Programming mode with IF set to True and ACTION set to Open door

    Consists of:

    IF. It also allows checking a sensor before executing any IO action (e.g., open the machine door if the sensor indicates the machine is not in operation).

    By default, you can trigger IO actions without conditions (True).

    ACTION. It allows you to run the macro event that was configured in the project settings.

    PAUSE. It allows you to set a delay between actions.

    Click here to expand..

    Consists of:

    WAIT UNTIL. It allows you to set a delay that waits for a specific event. If a sensor is set to be waited for, the Time field changes its value to reflect the polling interval of that sensor.

    By default without conditions (True).

    TIME(sec). It specifies how many seconds to wait.

    NAILING. The functionality is designed for nail driving.

    Click here to expand..

    Working principles:

    The robot approaches the point, sends a signal to the end effector, which pushes the nail and turns it off.

    Robot performing a nailing operation

    Consists of:

    Processing action. It allows you to define an IO event (to send a signal to the end effector for driving nails).

    The parameters are the same as in the PICK operation.

    WELDING. Joins parts using spot welding or continuous seam welding.

    Click here to expand..

    Working principles:

    For spot welding, the robot positions the welding tool at each specified point and performs a weld. For seam welding, the robot moves the tool continuously along the specified seam while welding.

    Robotic welding cell with the welding tool positioned at the joint

    GLUING. Applies adhesive to bond parts together.

    Click here to expand..

    Working principles:

    The operation follows the same point-based or continuous-path approach as welding. The robot positions the dispensing tool at specified points or moves it along a specified path while dispensing adhesive. The adhesive is applied to the bonding surfaces to join the parts.

    Robot dispensing adhesive along the programmed path on a part

    POLISHING. Performs a continuous polishing pass along a specified seam. The robot guides the polishing tool along the seam to finish its surface.

    TRAJECTORY. Imports a trajectory from a CAM system into ENCY Hyper. A simple way to do this is to import a saved CAM project, starting with a cell created in MachineMaker.

    Click here to expand..

    1. Prepare the cell and CAM operation. Create the cell in MachineMaker, save the project in .mma format, and click the button to export it to the CAM system. In the CAM system, create the machining operations. This example uses a simple 2D contouring operation.

    A simple 2D contouring operation prepared in the CAM system

    2. Save the CAM project and configure the application path. Save the project in the CAM system. In ENCY Hyper, open Project settings > Main > CAM integration. In Path to the CAM application, specify the path to your CAM application shortcut and click Apply.

    CAM integration settings with the Path to the CAM application field

    3. Import the trajectory. In Programming Mode, create a Trajectory operation and select the saved CAM project in the file browser. ENCY Hyper launches the CAM system and retrieves the trajectory from the operation you created. The imported trajectory then appears in ENCY Hyper, as shown below.

    The imported 2D contouring trajectory displayed in ENCY Hyper Programming Mode

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